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Windmill Freeze Control System

In the colder areas of North America a system to ensure the airline stays open all winter long is a useful feature. During the colder periods of the year condensation can form in the airline that travels from the air compressor down to the air diffuser. If this condensation crystallizes and freezes it will block the airline and you will not get any air from the compressor down to the air diffusers. This renders your aeration system useless until the blockage thaws which can be days to weeks. In order to ensure this does not happen some manufacturers offer a freeze control unit that is installed at the tower. For a nominal fee you can add this feature to your windmill.

Use a non-toxic alcohol based solution in your freeze tank during the winter months. Air travels through a pressure sensitive valve and if there is a blockage in the airline then the compressed air builds up into the Freeze tank and automatically squirts the non- toxic alcohol base solution into the airline. If you have fish in your pond and cannot risk your airline freezing up then a Freeze Control System is a nice option.




Winter - The Season to Keep Ponds Open and Healthy

The right aeration technique can keep ponds and dugouts open and healthy during cool or even bitter cold winter months, extending grazing season, burning off nutrient sludge, and preventing fish kills.

You may think ponds or dugouts hibernate during the cold or cooler months, but even when the water is frozen thick, there is very possibly trouble brewing in the depths below.

Autumn through winter is the period when a lot of ponds and dugouts are most at risk of becoming unhealthy, when nutrients - fertilizers, dead leaves and other foliage - settle into the water. As cooler temperatures prevail and the water cools or freezes over, natural aeration and photosynthesis are reduced by shortened days or obstructed by ice. The result can be a toxic combination of decomposing organic matter, gases and little, if any, production of oxygen.

When the spring arrives, if it has been a rough winter, there may be fish kills resulting from oxygen starvation. The high demand for oxygen from nutrients on the bottom of the water, in combination with algae growth, may make waters unhealthy for fish, livestock and wildlife. A resulting malodorous pall may hang in the air for months. All for the want of revitalizing year-round aeration.

Improved grazing and weight gain
"The progressive ranchers and farmers in Saskatchewan, the early adopters of innovative methods, realize the value of year-round aeration and also keeping a portion of a pond or dugout open during the winter months," says Duane Hill, Conservation Program Specialist with North American wetlands conservation organization Ducks Unlimited Canada. "This not only promotes healthier water, but can extend the grazing season for your livestock."

Hill adds that healthy water may be surprisingly beneficial to the rancher's pocketbook as well as his cattle. A study by the Western Beef Development Centre in 2000 showed that calves that drink aerated water from dugouts tend to eat more, resulting in additional weight gains of 1/3 lb. per day.

While aeration and pumping water in the summer is not an uncommon practice, using aeration to keep surface water from freezing in the winter is starting to be looked at as a low cost alternative to winter watering for livestock.

"I have seen a dugout with a Superior windmill-aeration system installed in it, and even though it was 25 or 30 degrees (Celsius) below freezing, the water was literally bubbling out of it in about an eight-foot (diameter) surface area," says Hill. "That was very impressive."

While not used for high-volume applications, Hill says this windmill technology is available in designs that can have two lines coming off it, enabling one to be used for aeration and the other for pumping. Depending on the amount of lift required, you can water up to 30 animals via Superior's Turbo Jet Stream model.

"There are ranchers with replacement heifers or other small herds that are kept separate from the rest," he says. "For these situations, the pumping of water via the windmill is another way to service these herds with good clean water."

A true fish story
For those with ponds containing fish, winter aeration in colder climates may be critical. The Spring Valley Sportsmans Club (Spring Valley, IL) suffered an almost total fish kill in his two-acre, twin lakes last winter.

"We had a total fish kill of about 300-400 fish in both lakes," says David Ochs, club president. "We commonly get about 8 to 15 inches of ice on our ponds. Depending on the amount of nutrients on the bottom, the water can get oxygen starved during the winter when the water is completely frozen over."

After talking with another local man who had installed an aeration windmill, Ochs decided to pursue that as a solution for the 75-member sports club.

"I got all of the information I could, and was convinced that this solution would work for us," he says. "So I ordered a Superior windmill directly from the factory, complete with freeze controls. Those are 2-1/2 gallon plastic jugs that attach the hoses. The jugs contain RV antifreeze, which is biodegradable, so it won't hurt the fish."

The club's windmill uses two air hoses attached to a single compressor with two control valves, one for each lake. Typically, the aeration and freeze controls create 6-10 ft. diameter holes in the surface ice on both ponds throughout the winter.

"We had to do a little adjusting, since one air hose is a little longer than the other one," he explains. "But it really did the job. I think we lost one fish in both lakes last winter."

Ochs says the new aeration windmill has improved the overall biological condition of their two lakes. He says that due to years of nutrients that never completely decomposed, gases form in the lower water, and aeration allows that gas to expel.

"Every little bit of oxygen and circulation helps," he says. "There is another fishing club about 10 miles from us who has installed the same windmill, and it is working great for them."

Farmers or ranchers who have a sick pond or dugout know how frustrating and expensive it is to try to treat their way out of the problem. That is all the more reason that they are looking at windmill-based aeration to oxygenate ponds and dugouts while also inducing circulation in order to avoid thermal stratification of the water as well as prevent stagnation.

Superior Windmill, for example, produces various designs that compress air and pump it through one or more diffusers, which are placed at the bottom of a dugout or pond. The action of the air pulsing through the water and bubbling to the top cause the surface waters to flow outward to the sides, thereby augmenting aeration through exposure to the atmosphere. As the water becomes more oxygenated, decomposition of potentially toxic nutrients at the bottom of the water is completed.

During warmer months, thermal stratification is reduced and the water remains healthier. The agitation of the circulation on the water's surface inhibits the growth of algae and mosquito larvae, thereby also preventing odors and pests. With the influx of West Nile disease, this benefit may become increasingly important, especially in non-free-flowing waters.

For more information, contact: Superior Windmill (2005) Inc, 3426
Saskatchewan Drive Regina, SK Canada S4T 1H1 Phone: 1-888-440-4466
E-mail: info@superiorwindmill.com - Visit www.superiorwindmill.com



Written
By: Ed Sullivan
Ed Sullivan is a writer on technology based in Hermosa Beach, California


Windmill Maintenance

The reason windmill aeration systems are becoming so popular is because they are designed to last for many years and they require little to no maintenance. Some units require annual maintenance as you will see and other do not require any maintenance for years. The vendors that build their units with self sealed bearing sets have no annual maintenance. Those vendors that do not use self sealed bearings will have bi annual to annual greasing requirements.

Providing the Self Sealed Bearing sets are sourced by reputable suppliers they tend to be a nice convenience. The two oldest companies in this market use self sealed bearings and they have seemed to find a bearing set that is proven to last decades. When we asked some customers on this issue – their were many customers that had owned their units for over a decade and never changed anything or done any maintenance on their windmill units at all.

You will want to see what type of maintenance is needed and how much the maintenance will cost when done. There are some vendors that offer maintenance kits for around $ 50.00 and we have listed below the average time per/vendor for maintenance.

When conducting maintenance you need to be very careful if you are climbing up the tower. Do not perform on windy days or the rotating blades may hit you. With the manufacturers that offer the tiltable tower options you will want to simply tilt your windmill over so that you can perform maintenance from the ground and not up on a ladder.